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IF you could reproduce this issue in a small subset of sample data - with at least 4-5 working and a few not working and post as a Tableau packaged workbook, we might be able to reproduce the issue and determine what's going on. My guess is that the field size is not large enough or defined quite right in one of the calculated fields. A review of the underlying data/records might be a good check as well.
I hope this helps.
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